![]() those obtained by the Sauer-Freise method 5(blue lines). It provides an effective method for the die-casting production of the transmission housing and the analysis and solution of product defects, which improves the product quality and shortens the production cycle.Īluminum alloy gearbox housing mold design process optimization. Figure III-46: MAGMASOFT simulation results showing differences in (a) Flow Length and (b). Aiming at the leakage problem of the gearbox shell in the bench and road test after assembly, the cause was found through numerical simulation and industrial CT analysis, and the problem was solved by adding high-pressure point cooling at the corresponding position of the leakage, and the correctness of the optimization was verified. The cooling system and core pulling structure were designed, and the parameter design process of the aluminum alloy gearbox shell in the die-casting process was introduced. Based on Magmasoft software, the numerical simulation of the filling and solidification process was carried out to determine the best gating system scheme. There also were given general effects of the implementation of this system in the Iron Foundry ZAWIERCIE S.A. Taking an aluminum alloy gearbox of an automobile as an example, according to its structural characteristics, the parting surface was determined, and the initial gating system was designed by using 3D modeling software UG. In the article an example is described of taking advantage of the system MAGMASOFT for optimization of the casting methoding of a white cast iron fitting, what has caused, practically, elimination of the shrinkage defects from this casting. ![]()
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